Equipment Used in Yoghurt Production | Shuliy Yogurt Processing Machine

In a yogurt production line, regardless of the size of the production line, yogurt manufacturing equipment is essential. Understanding the complete equipment list is crucial for anyone planning to start a yogurt business or expand existing operations. This comprehensive guide covers all equipment used in yoghurt production, from raw milk reception to finished product packaging.

Contents hide

1 Complete Equipment List for Yoghurt Production

1.1 Core Processing Equipment

1.2 Supporting Equipment

2 Equipment by Production Stage

2.1 Stage 1: Raw Milk Reception

2.2 Stage 2: Filtration and Pre-treatment

2.3 Stage 3: Homogenization and Pasteurization

2.4 Stage 4: Fermentation

2.5 Stage 5: Filling and Packaging

2.6 Stage 6: Cleaning and Sanitation

3 Equipment Selection by Production Scale

3.1 Small Scale (200L Daily)

3.2 Medium Scale (500L Daily)

3.3 Large Scale (1000L Daily)

4 How Do I Start My Own Yogurt Business?

4.1 1. Budget Planning

4.2 2. Target Market Analysis

4.3 3. Location Selection

4.4 4. Business Registration

5 Is Yogurt Business Profitable?

5.1 Profitability Analysis

5.2 Key Success Factors

6 Conclusion

6.1 What equipment is needed for yogurt production?

6.2 How much does yogurt production equipment cost?

6.3 Is yogurt production profitable?

6.4 What size yogurt production line should I choose?

Complete Equipment List for Yoghurt Production

A complete yogurt production line consists of 8-12 interconnected pieces of equipment, each playing a vital role in the manufacturing process:

Core Processing Equipment

Equipment	Function	Capacity Options	Estimated Cost
Milk Reception Tank	Raw milk storage and cooling	200-2000L	$3,000-12,000
Milk Filter (Duplex)	Remove impurities	500-5000L/hr	$1,500-6,000
Preheating Tank	Warm milk to processing temp	200-2000L	$2,000-8,000
Homogenizer	Break down fat globules	300-3000L/hr	$4,000-15,000
Pasteurizer	Heat treatment for safety	200-5000L	$5,000-20,000
Fermentation Tank	Culture incubation	200-3000L	$6,000-25,000
Plate Cooler	Rapid cooling after pasteurization	Match line	$2,000-8,000
Filling Machine	Package yogurt	500-3000 cups/hr	$4,000-20,000
CIP Cleaning System	Automated cleaning	Match line	$3,000-12,000

Supporting Equipment

Equipment	Function	Required?	Cost
Milk Pump	Transfer milk between stages	Yes	$500-2,000
Culture Dosing System	Accurate culture addition	Recommended	$1,000-3,000
Cold Room	Finished product storage	Yes	$3,000-10,000
Steam Generator	Heating and sterilization	Optional	$2,000-8,000
Compressed Air System	Pneumatic controls	Optional	$1,000-3,000
Water Treatment System	Purified water supply	Recommended	$2,000-6,000

Equipment by Production Stage

Stage 1: Raw Milk Reception

Equipment	Purpose	Key Specifications
Milk Reception Tank	Store and cool raw milk	SUS 304, cooling jacket, agitator
Temperature Sensor	Monitor milk temperature	Digital display, ±0.5°C accuracy
Milk Pump	Transfer to processing	Food-grade stainless steel

Stage 2: Filtration and Pre-treatment

Equipment	Purpose	Key Specifications
Duplex Filter	Remove impurities	100 mesh, dual chamber for continuous operation
Preheating Tank	Warm milk to 40-50°C	Electric or steam heating, agitator

Stage 3: Homogenization and Pasteurization

Equipment	Purpose	Key Specifications
Homogenizer	Break down fat globules	150-250 bar pressure, 60-70°C
Pasteurizer	Eliminate pathogens	85-95°C, 15-30 min holding time
Plate Cooler	Rapid cooling	Reduce to 42-45°C in 20 min

Stage 4: Fermentation

Equipment	Purpose	Key Specifications
Fermentation Tank	Culture incubation	Temperature controlled 42°C, insulated
Culture Dosing System	Add starter culture	Accurate 2-3% dosing
pH Meter	Monitor fermentation	Digital, ±0.1 accuracy

Stage 5: Filling and Packaging

Equipment	Purpose	Key Specifications
Filling Machine	Dispense yogurt into containers	500-3000 cups/hr, ±1% accuracy
Sealing Machine	Apply lids or foil seals	Heat sealing, 150-180°C
Labeling Machine	Apply product labels	Automatic, date coding
Conveyor System	Transport products	Food-grade belt

Stage 6: Cleaning and Sanitation

Equipment	Purpose	Key Specifications
CIP Cleaning System	Automated cleaning	80-90°C, chemical dosing
Chemical Dosing Pump	Add cleaning agents	Accurate dosing
Water Heater	Heat cleaning water	80-90°C output

Equipment Selection by Production Scale

Small Scale (200L Daily)

Equipment	Quantity	Total Cost
Milk Reception Tank (200L)	1	$3,000-5,000
Duplex Filter	1	$1,500-2,500
Pasteurizer (200L)	1	$5,000-8,000
Homogenizer	1	$4,000-6,000
Fermentation Tank (200L)	1	$6,000-9,000
Filling Machine	1	$4,000-7,000
CIP System	1	$3,000-5,000
Total	7 pieces	$26,500-42,500

Medium Scale (500L Daily)

Equipment	Quantity	Total Cost
Milk Reception Tank (500L)	1	$5,000-8,000
Duplex Filter	1	$2,500-4,000
Pasteurizer (500L)	1	$9,000-14,000
Homogenizer	1	$7,000-10,000
Fermentation Tank (500L)	1	$10,000-15,000
Filling Machine	1	$7,000-12,000
CIP System	1	$5,000-8,000
Total	7 pieces	$45,500-71,000

Large Scale (1000L Daily)

Equipment	Quantity	Total Cost
Milk Reception Tank (1000L)	1	$8,000-12,000
Duplex Filter	1	$4,000-6,000
Pasteurizer (1000L)	1	$14,000-20,000
Homogenizer	1	$10,000-15,000
Fermentation Tank (1000L)	2	$30,000-50,000
Filling Machine	1	$12,000-20,000
CIP System	1	$8,000-12,000
Total	8 pieces	$86,000-135,000

How Do I Start My Own Yogurt Business?

When starting a yogurt business, several factors need to be considered:

1. Budget Planning

Cost Category	Percentage	Notes
Equipment	40-50%	Core investment
Facility Setup	20-25%	Renovation, utilities
Working Capital	15-20%	3 months operating expenses
Licensing	3-5%	Permits, certifications
Raw Materials	5-8%	Initial inventory

2. Target Market Analysis

Factor	Consideration
Customer Demographics	Age, income, health consciousness
Product Preferences	Plain, flavored, Greek, drinking yogurt
Price Sensitivity	Premium vs. budget positioning
Distribution Channels	Direct sales, retailers, restaurants

3. Location Selection

Requirement	Specification
Floor Area	20-150 m² (depends on scale)
Utilities	Power, water, drainage
Zoning	Food manufacturing approved
Access	Raw material delivery, product distribution

4. Business Registration

Requirement	Notes
Company Registration	Legal entity formation
Food Manufacturing License	Local food authority approval
Health Certifications	HACCP, GMP, ISO 22000
Environmental Permits	Waste water, emissions

Is Yogurt Business Profitable?

Yes, the yogurt business is highly profitable with strong market demand and good margins:

Profitability Analysis

Metric	Small Scale (200L)	Medium Scale (500L)	Large Scale (1000L)
Daily Revenue	$400-600	$1,000-1,500	$2,000-3,000
Gross Margin	55-65%	55-65%	55-65%
Monthly Net Profit	$3,000-5,000	$8,000-12,000	$15,000-25,000
Payback Period	12-18 months	12-18 months	12-18 months

Key Success Factors

Factor	Impact	Strategy
Product Quality	High	Consistent production, quality control
Brand Recognition	Medium	Marketing, packaging, customer service
Distribution Network	High	Direct sales, retailer partnerships
Cost Control	Medium	Efficient production, bulk purchasing

Conclusion

A complete yogurt production line requires 7-12 pieces of equipment, with total investment ranging from $26,500 for small-scale (200L) to $135,000+ for large-scale (1000L) operations. The yogurt business offers strong profitability with 55-65% gross margins and typical payback periods of 12-18 months.

Contact Shuliy Machinery for professional equipment consultation and customized production line solutions. Our experienced team will help you select the right equipment based on your production goals, budget, and market requirements.

What equipment is needed for yogurt production?

Essential equipment includes milk reception tanks, milk filters, preheating tanks, homogenizers, pasteurizers, fermentation tanks, filling machines, and CIP cleaning systems. A complete line requires 7-12 pieces depending on scale.

How much does yogurt production equipment cost?

Equipment costs range from $26,500 for a 200L small-scale line to $135,000+ for a 1000L large-scale line. Total investment including facility setup and working capital ranges from $50,000 to $300,000+.

Is yogurt production profitable?

Yes, yogurt production offers 55-65% gross margins with typical payback periods of 12-18 months. A 500L daily line can generate $8,000-12,000 monthly net profit.

What size yogurt production line should I choose?

Choose based on target market: 200L for local shops and testing, 500L for regional distribution, 1000L+ for large-scale commercial operations. Consider 20-30% capacity growth when selecting.

27 thoughts on “What Equipment Is Used in Yoghurt Production? Complete Equipment Guide”

Peter

06/02/2023 at 5:55 pm

Good stuff guys and well done,. Where can one get access to your equipment if I need to start it to
- yogurt
  
  06/05/2023 at 10:14 am
  
  Hello, thanks for yorur inquiry. I have informed professional maanger to send machine details and price to you, pls attention email from shuliy
Ibrahim

12/07/2023 at 7:49 pm

Good day. Send me the prices of your machines needed in yoghurt production. Thanks
- yogurt
  
  12/11/2023 at 9:00 am
  
  Hello, thanks for yorur inquiry. I have informed professional maanger to send machine details and price to you, pls attention email from shuliy
Juan Griseldo Flores

07/17/2024 at 9:08 pm

Que máquina necesito para iniciar mi emprendimiento para hacer yogurt y cuánto el precio
- yogurt
  
  07/18/2024 at 8:52 am
  
  Hola, lo recibí y le informé a nuestro gerente de ventas profesional para que le envíe los detalles de la máquina y el precio. Por favor, envíe un mensaje de atención de shuliy.
ROSANITA ROJAS REQUEJO

07/24/2024 at 4:21 am

Que máquina necesito para iniciar mi emprendimiento para hacer yogurt y cuánto el precio
- yogurt
  
  07/24/2024 at 9:12 am
  
  Hola, lo recibí y le informé a nuestro gerente de ventas profesional para que le envíe los detalles de la máquina y el precio. Por favor, envíe un mensaje de atención de shuliy.
Sumera

07/24/2024 at 6:20 pm

Hi, good day. Can you send me fundamental details of the machinery in yogurt production and what space is required to keep the whole system. Also the pricing and delivery charges.
Thanks
- yogurt
  
  07/25/2024 at 9:06 am
  
  Hello, I received it and informed our professional sales manager to send you the machine details and price. Please send a shuliy attention message.
  - Hannatu Dada
    
    08/09/2024 at 12:18 pm
    
    Good day. Send me the prices of your machines needed in yoghurt production and the types that is recomended for a small yoghurt factory startup. Thanks
    - yogurt
      
      08/12/2024 at 9:33 am
      
      Hi, I have received it and asked our professional sales manager to send you the details and price of the machine. Please pay attention to the email from Shuliy.
  - Rosa Aguilar
    
    10/05/2024 at 9:05 am
    
    Hola, me interesa la misma información.
    - yogurt
      
      10/08/2024 at 10:26 am
      
      Hola, lo recibí y coordiné con nuestro gerente de ventas profesional para enviarle los detalles y el precio de la máquina. Preste atención al correo electrónico de Shuliy.
CAROLINA GALLO

08/02/2024 at 9:56 am

Hola, buen día. Me pueden enviar detalles fundamentales de la maquinaria en la producción de yogurt y que espacio se requiere para guardar todo el sistema. También los precios y gastos de envío. GRACIAS
- yogurt
  
  08/05/2024 at 9:39 am
  
  Hola, lo he recibido y le he pedido a nuestro gerente de ventas profesional que le envíe los detalles y el precio de la máquina. Por favor, preste atención al correo electrónico de Shuliy.
sosamba-spb2

08/13/2024 at 5:07 am

Замечательно, очень хорошая штука
Mariama

09/19/2024 at 3:58 am

Peut on connaître les équipements indispensables pour une petite unité de production du Yaourt et leur prix d’achat?
- yogurt
  
  09/19/2024 at 8:59 am
  
  Bonjour, je l’ai reçu et coordonné avec notre responsable commercial professionnel pour vous envoyer les détails et le prix de la machine. Veuillez faire attention à l’e-mail de Shuliy.
Luis Enrique TIRADO PAZ

10/12/2024 at 1:38 pm

Cotización de pequeña planta de yogurt
- yogurt
  
  10/12/2024 at 3:41 pm
  
  Hola, lo he recibido y me he puesto en contacto con nuestro gerente de ventas profesional para enviarte los detalles y el precio de la máquina. Presta atención al correo electrónico de Shuliy.
Danna

10/17/2024 at 10:24 pm

Hola Nececito Saber La Cotización Para Iniciar Mi Pequeño Emprendimiento De Yugurt
- yogurt
  
  10/18/2024 at 8:56 am
  
  Hola, lo he recibido y me he puesto en contacto con nuestro gerente de ventas profesional para enviarte los detalles y el precio de la máquina. Presta atención al correo electrónico de Shuliy.
María Avilés

10/22/2024 at 6:36 pm

Buenos Días, Dios les Bendiga grandemente.
Por favor me regalan información de la maquinaria necesaria para iniciar el negocio de producción de yogurt y por supuesto la respectiva cotización.
Gracias
- yogurt
  
  10/23/2024 at 8:55 am
  
  Hola, lo he recibido y me he puesto en contacto con nuestro gerente de ventas profesional para enviarte los detalles y el precio de la máquina. Presta atención al correo electrónico de Shuliy.
Daniella Feria

01/04/2025 at 5:41 pm

Hola, buen día. Me pueden enviar detalles de la maquinaria en la producción de yogurt y que espacio se requiere para guardar todo el sistema. También los precios
- yogurt
  
  01/06/2025 at 9:20 am
  
  Bonjour, je l’ai bien reçu et j’ai contacté notre responsable commercial professionnel pour vous envoyer les détails et le prix de la machine. Veuillez prêter attention à l’e-mail de Shuliy.

Comments are closed.