When a medium-sized dairy farm in Thailand decided to modernize its operations and improve production efficiency, they turned to Shuliy Machinery for a reliable milking solution. This case study details how our HL-JN02 cow milking machine transformed their dairy operations, delivering measurable improvements in productivity, milk quality, and animal welfare.
The Challenge: Traditional Milking Limitations
Our client operates a dairy farm in Thailand with approximately 150 dairy cows. As the business grew and market demand increased, they encountered significant operational challenges that threatened their competitiveness and profitability:
Labor-Intensive Manual Milking
The farm was relying entirely on manual milking methods, which presented several critical issues:
- Time Consumption: Manual milking of 150 cows required extensive labor hours, limiting the farm’s ability to scale operations.
- Physical Strain: Workers experienced significant physical fatigue from repetitive milking motions, leading to decreased efficiency and potential health issues.
- Inconsistent Speed: Human milking speed varies throughout the day and between workers, creating irregular milking schedules.
- Labor Shortages: Finding and retaining skilled milking labor became increasingly difficult and expensive.
Milk Quality and Contamination Concerns
Beyond labor issues, manual milking posed serious risks to milk quality:
- Contamination Risk: Direct human contact with milk and equipment increased the risk of bacterial contamination.
- Exposure to Elements: Open milking allowed dust, insects, and environmental contaminants to compromise milk quality.
- Inconsistent Hygiene: Maintaining consistent hygiene standards across all milking sessions proved challenging.
- Quality Variations: Different milking techniques resulted in variable milk quality, affecting market value and customer satisfaction.
The Solution: HL-JN02 Vacuum Pump Milking Machine
After a thorough assessment of the farm’s requirements, including herd size, operational workflow, and budget considerations, our technical team recommended the HL-JN02 vacuum pump milking machine. This model was selected for its optimal balance of capacity, efficiency, and cost-effectiveness for a 150-cow operation.
Comprehensive Machine Specifications
The HL-JN02 milking machine is engineered for commercial dairy operations, featuring robust construction and advanced milking technology:
| Especificación | Value |
|---|---|
| Modelo | HL-JN02 |
| Vacuum Degree | 50 KPa |
| Vacuum Pump Capacity | 250 L/min |
| Power Source | 6.5 HP gasoline engine |
| Milking Bucket | 25L stainless steel (food-grade) |
| Milking Capacity | 20-24 cows/hour |
| Milking Time per Cow | 5-6 minutes |
| Pulse Rate | 60:40 (adjustable) |
| Machine Weight | 100 kg |
| Package Dimensions | 800 × 720 × 980 mm |
Key Features and Benefits
The HL-JN02 offers numerous advantages over traditional milking methods:
- High Efficiency: Capable of milking 20-24 cows per hour, dramatically reducing milking time for the entire herd.
- Gentle Milking Action: The 60:40 pulse ratio mimics natural calf suckling, ensuring comfortable milking that protects udder health.
- Portable Design: At 100kg with compact dimensions, the machine can be easily moved between milking stations.
- Reliable Power: The 6.5 HP gasoline engine ensures consistent performance even in areas with unreliable electricity.
- Food-Grade Materials: All milk-contact components are made from food-grade stainless steel, ensuring milk safety and easy cleaning.
- Closed System: The vacuum-sealed milking system prevents contamination and maintains milk quality.
Implementation and Results
The Thai customer purchased two HL-JN02 milking machines to ensure continuous operation and backup capability. The implementation process included:
Installation and Training
- On-Site Setup: Our technical team provided remote guidance for machine assembly and setup.
- Operator Training: Comprehensive training on machine operation, maintenance, and cleaning protocols.
- Workflow Integration: Assistance in reorganizing milking schedules to maximize equipment efficiency.
- Safety Protocols: Training on safe machine operation and udder health monitoring.
Measurable Improvements
After three months of operation, the customer reported significant improvements across multiple metrics:
| Metric | Before | After | Improvement |
|---|---|---|---|
| Labor Costs | Baseline | Reduced | 30% reduction |
| Milking Time (150 cows) | 6-7 hours | 3-4 hours | ~50% faster |
| Udder Injuries | Frequent | Rare | Significant decrease |
| Milk Quality Grade | Standard | Premium | Higher market value |
| Worker Fatigue | High | Low | Improved working conditions |
Why Choose Shuliy Milking Equipment?
This Thai success story exemplifies the value that Shuliy milking machines bring to dairy operations worldwide:
- Proven Performance: Our machines are operating successfully in dairy farms across Asia, Africa, and beyond.
- Comprehensive Support: From initial consultation to after-sales service, we provide complete customer support.
- Customized Solutions: We help you select the right equipment based on your specific herd size and operational needs.
- Quality Assurance: All machines undergo rigorous testing and are built with durable, food-grade materials.
- Competitive Pricing: Direct manufacturing ensures excellent value without compromising quality.
- Spare Parts Availability: We maintain comprehensive spare parts inventory for quick replacements.
Ready to Modernize Your Dairy Operation?
Whether you operate a small family farm or a large commercial dairy, Shuliy Machinery has the milking equipment to meet your needs. Our range includes:
- Single and double barrel milking machines
- Piston and vacuum pump models
- Mobile and stationary configurations
- Complete milking parlors for large operations
Contact our dairy equipment specialists today to discuss your requirements and receive a customized quotation. Let us help you achieve the same productivity gains that dairy farmers in Thailand and around the world have experienced with Shuliy milking machines.
We also offer complete yogurt production lines and dairy processing equipment to help you add value to your milk production.