{"id":3975,"date":"2026-04-16T15:11:33","date_gmt":"2026-04-16T07:11:33","guid":{"rendered":"https:\/\/yogurt-machine.com\/?p=3975"},"modified":"2026-04-16T15:11:33","modified_gmt":"2026-04-16T07:11:33","slug":"how-to-construct-a-200l-yogurt-making-process","status":"publish","type":"post","link":"https:\/\/yogurt-machine.com\/sw\/how-to-construct-a-200l-yogurt-making-process\/","title":{"rendered":"Hvordan konstruere en 200L yoghurtfremstillingsprosess: Komplett oppsettsveiledning"},"content":{"rendered":"

Mchakato wa viwandani wa kutengeneza yoghurt unaweza kukidhi vyema mahitaji ya kisasa ya kampuni za maziwa. Laini ya uzalishaji ya yoghurt 200L ni njia sahihi ya kuingia kwa biashara ndogo, utofauti wa shamba la maziwa, na upimaji wa soko. Mwongozo huu wa kina unagusia usanidi wa vifaa, mahitaji ya kiwanja, vipimo vya huduma, na taratibu za usakinishaji ili kukusaidia kujenga mchakato wa uzalishaji wa yoghurt wa 200L wenye ufanisi.<\/p>

Mahitaji ya Mradi wa Yoghurt 200L<\/h2>

Kabla ya kujenga laini ya yoghurt 200L, fafanua vigezo hivi vya mradi:<\/p>

Vipimo vya Ubunifu<\/h3>
Parameter<\/th>Vipimo<\/th>Anteckningar<\/th><\/tr><\/thead>
Uwezo uliopangwa<\/strong><\/td>200L kwa siku<\/td>Uwezo wa kushughulikia maziwa ya kioevu<\/td><\/tr>
Muda wa Uzalishaji<\/strong><\/td>Masaa 8-10\/ siku<\/td>Uendeshaji wa zamu moja<\/td><\/tr>
Daglig produktion<\/strong><\/td>Vikombe 400-600 (200g kila moja)<\/td>Inategemea muundo wa ufungaji<\/td><\/tr>
Producttype<\/strong><\/td>Yoghurt isiyo na harufu, iliyochanganywa, au iliyowekwa<\/td>Amua usanidi wa vifaa<\/td><\/tr>
Form\u00e1t balenia<\/strong><\/td>Kikombe, mfuko, au chupa<\/td>Inaathiri uchaguzi wa mashine ya kujaza<\/td><\/tr><\/tbody><\/table><\/figure>

Chaguzi za Mfumo wa Udhibiti<\/h3>
Aina ya udhibiti<\/th>Beschreibung<\/th>Kosten<\/th>M\u00eb t\u00eb mirat p\u00ebr<\/th><\/tr><\/thead>
Kitufe cha kushinikiza<\/strong><\/td>Udhibiti wa mikono kwa vitufe<\/td>Standard<\/td>Uendeshaji rahisi, kwa bajeti ndogo<\/td><\/tr>
Semi-automatisk<\/strong><\/td>Automatiki sehemu na kuingilia kati kwa mikono<\/td>+15-20%<\/td>V\u00e4xande f\u00f6retag<\/td><\/tr>
PLC Otomatiki Kamili<\/strong><\/td>Kaguzo la mantiki la programu (PLC)<\/td>+30-40%<\/td>Ubora thabiti, kurekodi data<\/td><\/tr><\/tbody><\/table><\/figure>

Toodet\u00fc\u00fcpide kaalutlused<\/h3>
Producttype<\/th>Mahitaji ya Vifaa<\/th>Tofauti ya Usindikaji<\/th><\/tr><\/thead>
Gemorst yoghurt<\/strong><\/td>Tank ya fermentation ya kawaida yenye agitator<\/td>Changanya baada ya fermentation<\/td><\/tr>
Yoghurt instellen<\/strong><\/td>Kila kikombe kinajazwa kabla ya fermentation<\/td>Jaza kisha ufungue kwenye kikombe (fermentation ndani ya kikombe)<\/td><\/tr>
Drinkyoghurt<\/strong><\/td>Uenezi mdogo wa viscous, homogenization iliyoongezwa<\/td>Rusha homogenization ya ziada ili kupunguza viscous<\/td><\/tr><\/tbody><\/table><\/figure>
\"mtindi<\/figure>

Usanidi wa Vifaa vya Laini ya Uzalishaji ya Yoghurt 200L<\/h2>

Orodha ya Vifaa Muhimu<\/h3>
Apparatuur<\/th>Uwezo<\/th>Maelezo ya kiufundi<\/th>Geschatte kosten<\/th><\/tr><\/thead>
Raw Milk Cooling Tank<\/td>200L<\/td>SUS 304, na mfumo wa kupoza<\/td>$3,000-5,000<\/td><\/tr>
Dubbelfilter<\/td>500L\/ saa<\/td>100 mesh, SUS 304<\/td>$1,500-2,500<\/td><\/tr>
F\u00f6rv\u00e4rmningstank<\/td>200L<\/td>Ukwako wa umeme au mvuke kwa ajili ya uingizaji joto<\/td>$2,000-3,500<\/td><\/tr>
Homogenizer<\/td>300L\/hr<\/td>Shinikizo 150-250 bar<\/td>$4,000-6,000<\/td><\/tr>
Pasteurization Tank<\/td>200L<\/td>85\u00b0C, shikilia kwa dakika 30<\/td>$5,000-8,000<\/td><\/tr>
Fermenteringstank<\/td>200L<\/td>Udhibiti wa joto 42\u00b0C<\/td>$6,000-9,000<\/td><\/tr>
Vulmachine<\/td>500 koppar\/tim<\/td>Poolautomaatne<\/td>$4,000-7,000<\/td><\/tr>
Mfumo wa Kusafisha wa CIP<\/td>Matcha linje<\/td>Mfumo wa msingi<\/td>$3,000-5,000<\/td><\/tr>
Celkov\u00e9 n\u00e1klady na zariadenie<\/strong><\/td><\/td><\/td>$28,500-46,000<\/strong><\/td><\/tr><\/tbody><\/table><\/figure>

Vifaa vya Hiari<\/h3>
Apparatuur<\/th>Funktsioon<\/th>Kosten<\/th><\/tr><\/thead>
Pumpu ya Maziwa (chuma cha pua)<\/td>Uhamisho kati ya hatua<\/td>$500-1,000<\/td><\/tr>
Chladi\u010d na platne<\/td>Snabbkylning efter past\u00f6risering<\/td>$2,000-3,500<\/td><\/tr>
Kulturdosering<\/td>Noggrann kulturaddition<\/td>$1,000-2,000<\/td><\/tr>
Chumba cha baridi (2-6\u00b0C)<\/td>F\u00e4rdig produktlagring<\/td>$3,000-6,000<\/td><\/tr><\/tbody><\/table><\/figure>

Chati ya Mtiririko wa Usindikaji wa Yoghurt<\/h2>
\"chati<\/figure>

Chati ya mchakato hapo juu inaonyesha mchakato kamili wa kutengeneza yoghurt. TS inasimamia Uhifadhi wa Muda.<\/p>

Vigezo vya mchakato kwa undani<\/h3>
Trinn<\/th>Temperatura<\/th>Varaktighet<\/th>Vitu muhimu vya udhibiti<\/th><\/tr><\/thead>
1. Melkemottak<\/td>4\u00b0C<\/td>30 min<\/td>Pima ubora, rejea data<\/td><\/tr>
2. Filtrering<\/td>4-10\u00b0C<\/td>15 min<\/td>Kichujio cha mesh 100<\/td><\/tr>
3. Kupasha awali<\/td>40-50\u00b0C<\/td>20 min<\/td>Uingizaji joto sawa<\/td><\/tr>
4. Homogenisering<\/td>60-70\u00b0C<\/td>10 min<\/td>Shinikizo 150-250 bar<\/td><\/tr>
5. Pasteurisering<\/td>85\u00b0C<\/td>30 min<\/td>Shikilia joto<\/td><\/tr>
6. Kj\u00f8ling<\/td>42-45\u00b0C<\/td>20 min<\/td>Snabbkylning<\/td><\/tr>
7. Inokulering<\/td>42-45\u00b0C<\/td>10 min<\/td>2-3% tamaduni<\/td><\/tr>
8. Fermentering<\/td>42\u00b0C<\/td>6-8 hours<\/td>pH 4.5-4.6<\/td><\/tr>
9. Vullen<\/td>4-6\u00b0C<\/td>Continu<\/td>500 koppar\/tim<\/td><\/tr><\/tbody><\/table><\/figure>

Mahitaji ya Kiwanda, Nishati, na Usakinishaji<\/h2>

Mahitaji ya Kiwanda<\/h3>
Krav<\/th>Vipimo<\/th>Anteckningar<\/th><\/tr><\/thead>
Golvyta<\/strong><\/td>20-30 m\u00b2<\/td>Inatosha kwa laini ya uzalishaji yote<\/td><\/tr>
Urefu wa dari<\/strong><\/td>3-4 mita<\/td>Inatosha kwa usakinishaji wa tanki<\/td><\/tr>
Mzigo wa sakafu<\/strong><\/td>500 kg\/m\u00b2<\/td>Tegemezi la msaada wa uzito wa vifaa<\/td><\/tr>
Mwisho wa sakafu<\/strong><\/td>Coating ya epoxy<\/td>Wasio na uchovu, sugu kwa kemikali<\/td><\/tr>
Mwisho wa kuta<\/strong><\/td>Sawa, rahisi kusafisha<\/td>Hadi urefu wa mita 2<\/td><\/tr>
Entw\u00e4sserung<\/strong><\/td>Mizinga ya sakafu zenye vichujio<\/td>Mteremko sahihi (1-2%)<\/td><\/tr><\/tbody><\/table><\/figure>

Mapendekezo ya Mpangilio<\/h3>
Eneo<\/th>Eneo<\/th>Apparatuur<\/th><\/tr><\/thead>
Kupokea Maziwa Ghafi<\/td>5 m\u00b2<\/td>Tank ya kupoza, kichujio<\/td><\/tr>
Eneo la Usindikaji<\/td>10 m\u00b2<\/td>Preheating, homogenizer, pasteurizer<\/td><\/tr>
Eneo la Fermentation<\/td>5 m\u00b2<\/td>Fermenta\u010dn\u00e1 n\u00e1dr\u017e<\/td><\/tr>
Eneo la Kujaza<\/td>5 m\u00b2<\/td>Mashine ya kujaza, kufunga<\/td><\/tr>
Eneo la Kusafisha<\/td>3 m\u00b2<\/td>Mfumo wa CIP, ghala la kemikali<\/td><\/tr>
Total<\/strong><\/td>28 m\u00b2<\/strong><\/td><\/td><\/tr><\/tbody><\/table><\/figure>

Mahitaji ya Huduma<\/h3>

Ugavi wa Umeme<\/h4>
Parameter<\/th>Vipimo<\/th>Anteckningar<\/th><\/tr><\/thead>
Voltage<\/strong><\/td>380V\/50Hz tatu-fazi<\/td>Nguvu ya viwanda ya kawaida<\/td><\/tr>
Jumla ya Nguvu<\/strong><\/td>15-25 kW<\/td>Inategemea usanidi wa vifaa<\/td><\/tr>
Usambazaji<\/strong><\/td>Mizunguko tofauti kwa kila kifaa<\/td>Na ulinzi wa overload<\/td><\/tr>
Paneli ya Udhibiti<\/strong><\/td>IP65 imewekwa viwango<\/td>King'ara na kinga dhidi ya maji<\/td><\/tr><\/tbody><\/table><\/figure>

: Watervoorziening<\/h4>
Parameter<\/th>Vipimo<\/th>Anteckningar<\/th><\/tr><\/thead>
Matumizi ya Kila Siku<\/strong><\/td>600-1000L<\/td>3-5L kwa kila lita ya yoghurt<\/td><\/tr>
Waterkwaliteit<\/strong><\/td>Kiwango cha maji ya kunywa<\/td>WHO au sawa yake ya ndani<\/td><\/tr>
Shinikizo la Maji<\/strong><\/td>2-4 bar<\/td>Kwa kusafisha na kusindika<\/td><\/tr>
Waterbehandeling<\/strong><\/td>Chujio UV inapendekezwa<\/td>Hakikisha ubora wa maji<\/td><\/tr><\/tbody><\/table><\/figure>

Hewa ya Kusisitiza<\/h4>
Parameter<\/th>Vipimo<\/th>Anteckningar<\/th><\/tr><\/thead>
Shinikizo<\/strong><\/td>6-8 bar<\/td>Kwa udhibiti wa pneumatik<\/td><\/tr>
Durchflussrate<\/strong><\/td>100-200 L\/min<\/td>Depends on equipment<\/td><\/tr>
Ubora wa Hewa<\/strong><\/td>Bila mafuta, ilichujwa<\/td>Mahitaji ya daraja la chakula<\/td><\/tr>
Kifuruza hewa (Compressor)<\/strong><\/td>1.5-2.2 kW<\/td>Na kavu ya hewa<\/td><\/tr><\/tbody><\/table><\/figure>

Mvuke (Hiari)<\/h4>
Parameter<\/th>Vipimo<\/th>Anteckningar<\/th><\/tr><\/thead>
Shinikizo<\/strong><\/td>0.3-0.5 MPa<\/td>Kwa uingizaji joto na sterilization<\/td><\/tr>
Durchflussrate<\/strong><\/td>30-50 kg\/ saa<\/td>Inategemea njia ya uingizaji joto<\/td><\/tr>
\u00c5nggenerator<\/strong><\/td>20-30 kW<\/td>Umeme au kuni \/ gesi kwa kuwasha joto<\/td><\/tr><\/tbody><\/table><\/figure>

Mahitaji ya Mabomba<\/h3>

Kabla ya usakinishaji wa vifaa, andaa mabomba ya huduma zifuatazo:<\/p>

Mabanga ya bomba<\/th>Syfte<\/th>Vipimo<\/th><\/tr><\/thead>
Kabla ya uwasilishaji, kabla yako? Kabeli ya nguvu<\/strong><\/td>Ugavi wa umeme kwa kila sanduku la udhibiti<\/td>Imepangwa kwa mzigo wa kifaa kila mmoja<\/td><\/tr>
Matope ya Mvuke<\/strong><\/td>V\u00e4rme och sterilisation<\/td>Iliyokandikwa, 0.3-0.5 MPa<\/td><\/tr>
Matope ya Hewa ya Kukunjwa<\/strong><\/td>Pneumatiska styrningar<\/td>6-8 bar, bila mafuta<\/td><\/tr>
Matope ya Maji ya Barafu<\/strong><\/td>Snabbkylning<\/td>1-3\u00b0C, kilinda joto<\/td><\/tr>
Matope ya Maji ya Mzunguko<\/strong><\/td>Udhibiti wa joto<\/td>10-15\u00b0C<\/td><\/tr>
Matope ya Maji Safi<\/strong><\/td>Usindikaji na kuosha<\/td>Kiwango cha maji ya kunywa<\/td><\/tr>
Matope ya kusafisha maji<\/strong><\/td>Mfumo wa CIP<\/td>Maji yaliyolusishwa<\/td><\/tr>
Matope ya Maji<\/strong><\/td>Uondoaji wa maji taka<\/td>Mteremko sahihi, vichujio<\/td><\/tr><\/tbody><\/table><\/figure>

Tarifi za Usakinishaji<\/h2>

Hatua ya 1: Maandalizi (1-2 wiki)<\/h3>
  1. Maandalizi ya Tovuti<\/strong>: Safisha na andaa sakafu, sakinisha mifereji<\/li>
  2. Usakinishaji wa Huduma<\/strong>: Endesha mabomba ya umeme, maji, hewa, na mvuke<\/li>
  3. Uwasilishaji wa Vifaa<\/strong>: Pokea na kagua vifaa vyote<\/li>
  4. Uwekaji alama wa mpangilio<\/strong>: Chora nafasi za vifaa kwenye sakafu<\/li> <\/ol>

    Hatua ya 2: Usakinishaji wa Vifaa (1-2 wiki)<\/h3>
    1. Weka Vifaa<\/strong>: Weka tanki na mashine kulingana na mpangilio<\/li>
    2. Pima usawa na funga kwa usalama<\/strong>: Pima usawa wa vifaa na fungusha kwenye sakafu<\/li>
    3. Unganisha Huduma<\/strong>: Unganisha umeme, maji, hewa, na mvuke<\/li>
    4. Unganisha Mabomba<\/strong>: Sakinisha mabomba ya maziwa yanayounganisha<\/li>
    5. Sakinisha Mfumo wa CIP<\/strong>: Unganisha mfumo wa kusafisha kwa vifaa vyote<\/li> <\/ol>

      Hatua ya 3: Ukomesho (1 wiki)<\/h3>
      1. Upimaji wa Umeme<\/strong>: Jaribu miunganisho yote ya umeme na udhibiti<\/li>
      2. Upimaji wa Maji<\/strong>: Endesha maji kupitia mabomba yote na matangi<\/li>
      3. Upimaji wa kutokwa kwa maji<\/strong>: Angalia miunganisho yote kwa ajili ya uvujaji<\/li>
      4. Upimaji wa CIP<\/strong>: Endesha mzunguko wa kusafisha ili kuthibitisha mfumo<\/li>
      5. Uzalishaji wa Jaribio<\/strong>: Endesha batch ya kwanza ya uzalishaji kwa maji<\/li> <\/ol>

        Hatua ya 4: Uthibitishaji (1 wiki)<\/h3>
        1. Uzalishaji wa Kwanza<\/strong>: Endesha batch ya kwanza ya uzalishaji wa yoghurt<\/li>
        2. Quality Testing<\/strong>: Jaribu bidhaa kwa vigezo vya ubora<\/li>
        3. : Marekebisho ya Vigezo<\/strong>: Rekebisha joto na muda kwa usahihi<\/li>
        4. Operatortraining<\/strong>: Fundisha timu ya uzalishaji jinsi ya uendeshaji<\/li>
        5. Dokumentatsioon<\/strong>: Kamili rekodi za usakinishaji na uthibitishaji<\/li> <\/ol>

          Somo la kesi: Laini ya Yoghurt 200L nchini Saudi Arabia<\/h2>

          Shuliy successfully installed a 200L yogurt production line in Saudi Arabia, providing a complete turnkey solution based on the customer's investment needs. The project included:<\/p>

          Kipengee<\/th>Vipimo<\/th><\/tr><\/thead>
          Uwezo<\/strong><\/td>200L\/dag<\/td><\/tr>
          Bidhaa<\/strong><\/td>Yoghurt isiyo na harufu na yenye ladha<\/td><\/tr>
          Pakkaus<\/strong><\/td>Vikombe 200g<\/td><\/tr>
          Styrsystem<\/strong><\/td>PLC otomatiki<\/td><\/tr>
          Muda wa Usakinishaji<\/strong><\/td>Wiki 3<\/td><\/tr>
          Utbildning<\/strong><\/td>Wafanyakazi 5 waliopata mafunzo<\/td><\/tr>
          Productie start<\/strong><\/td>Wiki 4 tangu agizo<\/td><\/tr><\/tbody><\/table><\/figure>

          Hitimisho<\/h2>

          Ujenzi wa mchakato wa kutengeneza yoghurt wa 200L unahitaji upangaji makini wa usanidi wa vifaa, mpangilio wa kiwanda, mahitaji ya huduma, na taratibu za usakinishaji. Kwa upangaji sahihi na msaada wa kitaalamu, unaweza kuanzisha laini ya uzalishaji yenye ufanisi ndani ya 4-6 wiki.<\/p>

          Wasiliana na Shuliy Machinery<\/strong> kwa suluhisho maalum la laini ya yoghurt 200L. Timu yetu yenye uzoefu itatoa muundo kamili, usakinishaji, na huduma za mafunzo kulingana na mahitaji yako maalum.<\/p>

          Ninahitaji nafasi ngapi kwa laini ya uzalishaji ya yoghurt 200L?<\/h3>

          Laini ya uzalishaji ya yoghurt 200L inahitaji eneo la sakafu la 20-30 m\u00b2 na urefu wa dari wa 3-4 mita. Mpangilio unapaswa kujumuisha maeneo tofauti kwa kupokea maziwa ghafi, usindikaji, fermentation, kujaza, na kusafisha.<\/p> <\/div> <\/div>

          Ni huduma gani zinazohitajika kwa laini ya yoghurt 200L?<\/h3>

          Huduma muhimu zinahusisha: umeme 380V\/50Hz tatu-fazi (15-25 kW), maji ya ubora wa kunywa (600-1000L\/ siku), hewa ya kusisitiza (6-8 bar), na kwa hiari mvuke (0.3-0.5 MPa) kwa ajili ya uingizaji joto.<\/p> <\/div> <\/div>

          Kunachukua muda gani kusakinisha laini ya uzalishaji ya yoghurt 200L?<\/h3>

          Usakinisho kwa kawaida huchukua 4-6 wiki, ikiwa ni pamoja na 1-2 wiki kwa maandalizi ya tovuti, 1-2 wiki kwa usakinishaji wa vifaa, 1 wiki kwa ukomesho, na 1 wiki kwa uthibitishaji na mafunzo.<\/p> <\/div> <\/div>

          Je, uzalishaji wa kila siku wa laini ya yoghurt 200L ni kiasi gani?<\/h3>

          Laini ya uzalishaji ya yoghurt 200L inaweza kuzalisha vikombe 400-600 (200g kila moja) kwa siku, ikifanya kazi masaa 8-10 kwa zamu moja.<\/p> <\/div> <\/div> <\/div> <\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":4026,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[15,14,16,506,17],"class_list":["post-3975","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-commercial-yogurt-machine","tag-yogurt-machine","tag-yogurt-making-machine","tag-yogurt-making-process","tag-yogurt-production-line","generate-columns","tablet-grid-50","mobile-grid-100","grid-parent","grid-33"],"_links":{"self":[{"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/posts\/3975","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/comments?post=3975"}],"version-history":[{"count":16,"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/posts\/3975\/revisions"}],"predecessor-version":[{"id":17109,"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/posts\/3975\/revisions\/17109"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/media\/4026"}],"wp:attachment":[{"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/media?parent=3975"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/categories?post=3975"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/yogurt-machine.com\/sw\/wp-json\/wp\/v2\/tags?post=3975"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}